SAGE GROUP LLC · MECHANICAL INTEGRITY & SURVEILLANCE

Sage HUD™ QA/QC Portal

OSHA 1910.119 PSM API 510 / 570 / 653 ASME PCC-1 INSPECTION AUDIT LOG
RESTRICTED SURVEILLANCE TERMINAL

Access restricted to certified turnaround quality inspectors, surveillance leads, and client turnaround directors. All terminal sessions and digital hold-point signoffs are cryptographically audited.

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🔒 Anti-Photo 2FA Protection: A photograph of a QR badge cannot authenticate without the user's 4-digit PIN.
CONFIRM ACTION

LOG EMERGENT DISCOVERY WORK
Document unplanned scope growth, estimated craft hours, and schedule impact
⛔ DIGITAL BLIND REGISTRY & ISOLATION TRACKING
Zero-tolerance positive isolation tracking with dual QA witness verification
TOTAL BLINDS
0
BLINDS IN (⛔)
0
REMOVED & WITNESSED (✓)
0
BLIND # UNIT / ASSET FLANGE LOCATION SPEC / TYPE TAG S/N STATUS INSTALLATION REMOVAL & WITNESS ACTION
✓ WITNESS BLIND REMOVAL
Dual QA witness verification of positive barrier removal
BLIND ID:
LOCATION:
SPEC:
⛔ INSTALL / LOG NEW ISOLATION BLIND
Register physical blind barrier in electronic isolation registry
📋 DEFERRED WORK & TURNAROUND CARRY-OVER REGISTRY
Non-critical findings evaluated per API 579 FFS carried into next planned shutdown
ITEM ID EQUIPMENT TAG FINDING DESCRIPTION API 579 JUSTIFICATION & REMAINING LIFE RISK TARGET TAR LOGGED BY APPROVAL STATUS ACTION
📋 LOG DEFERRED WORK FINDING
Document engineering justification & fitness-for-service basis
💾 PLANT INSPECTION DATABASE EXPORT (MERIDIUM / PCMS / SAP-PM)
Standardized RFC 4180 CMMS Import Package — Zero Manual Re-keying
STANDARDIZED PLANT CMMS INGEST SPECIFICATION
Compatible with GE Meridium APM, Mistras PCMS, SAP Plant Maintenance, and Maximo.
ASSET TAG UNIT TYPE / STD INSP DATE STATUS T_NOM T_MIN T_ACT RATE (MPY) REM LIFE REPAIRS TURNOVER SEAL
🚀 SIGN-OFF PRE-STARTUP SAFETY REVIEW (PSSR)
Operations & QC Commissioning Authorization
OPERATING UNIT:
Confirm all PSSR punch items are resolved and unit walkdown is verified clear.
⚠️ NONCONFORMANCE (NCR) REGISTRY & DISPOSITION
Document quality discrepancies, technical dispositions, and repair re-inspections
TOTAL NCRs
0
OPEN (ACTION REQ)
0
VERIFIED & CLOSED
0
NCR # ASSET DISCREPANCY TITLE SEVERITY DISPOSITION STATUS OPENED BY ACTION
⚠️ OPEN NONCONFORMANCE REPORT (NCR)
Formally issue quality deficiency notice against equipment package
🔧 DISPOSITION & RESOLVE NCR
Technical resolution, repair re-inspection, and quality sign-off
NCR:
ASSET:
DEFICIENCY:
👨‍🏭 WELDER & NDE SURVEILLANCE REGISTER (WSCF)
ASME Section IX welder stencils, weld maps, NDE clearance, and reject rate analytics
TOTAL WELDS
0
ACCEPTED (RT/UT)
0
REJECTS / REPAIRS
0
WELD ID ASSET DRAWING / JOINT WELDER STAMP NDE REQ RESULT EXAMINER ACTION
👨‍🏭 LOG WELD JOINT & NDE RECORD
Weld map traceability and ASME Section IX quality tracking
⏱️ CALIBRATION & CERTIFICATION EXPIRATION REGISTRY
NIST traceable tool certifications and inspector API qualifications
ACTIVE TOOLS / CERTS
0
EXPIRED (BLOCKING)
0
ID TYPE EQUIPMENT / INSPECTOR SERIAL NO CALIBRATION DATE EXPIRATION DATE DAYS LEFT STATUS ACTION
⏱️ REGISTER CALIBRATION OR QUALIFICATION
Enforce valid NIST traceable calibration certificates